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Smart Enovations is a product design and development organization having experienced engineers to deal with the design challenges in various domains e.g. automotive, aerospace, heavy equipments, power engineering etc. These engineers understand the customer requirements and use their experience to arrive at innovative solutions to meet their needs efficiently and cost effectively. Their combined experience in various fields, together with the team spirit, helps them to adopt best practices learnt in one domain to arrive at a better solution for similar situations in other domains. Continuous and open technical discussions on the problems at hand have resulted in building a strong knowledge base for all to share, which helps in giving better quality and faster solutions to the customer.

At Smart Enovations, we strive to continuously develop new products and processes that ensure the highest quality, performance and value by incorporating experience, expertise and knowledge to innovate solutions that meet our client's demands. Following are our services in the area of product design and development -

  • Product Conceptualization
  • Engineering Design
  • Detail Design (CAD)
  • Reverse Engineering
  • CAD Migration Service

Product Conceptualization

We carry out conceptual studies and plan for realization of the high-tech products referred by our marketing team or the customer. Multiple concepts are evaluated from their social relevance and sustainability aspects. At the concept level itself the efficiency and robustness parameters are evaluated. This ensures that our final solutions tend to be long lasting and affordable.

Extensive feasibility studies are carried out for different concepts suggested by our group of engineers. These take into consideration the availability of necessary technologies keeping in mind the legal aspects of their application in developments under consideration. Social acceptance as well as environmental impact it may cause during their application are also addressed. We also consider development or acquisition of new and advanced technologies if required and are relevant sociologically and financially.

  • Brain Storming and Ideas generation
  • Rough concepts, Sketches, Rendered and scaled models
  • Concept Engineering and tooling feasibility
  • Creation of Engineering BOM
  • Design Concept Sheets creation
  • Preliminary Concept Validation

Engineering Design

Smart Enovations is a group of engineers having extensive experience and domain expertise in “Design and development” of products for industry and customers. As a product development company we help customers from concept development to realization of the proto-type, which meets their requirements. We carry out entire spectrum of these activities as well as any specific aspect where customer needs expertise. In all our activities we use state of-the-art tools and techniques, which are constantly up-graded. We are a single point resource center for high tech engineering solutions

Our engineers are experienced in modern design methodologies and fundamental knowledge of the domain. Their acquaintance with fundamental domain expertise propels them to come up with new and innovative concepts at the component or sub-assembly level itself. These concepts incorporate ease of manufacturing and maintainability. We can take up responsibilities in -

  • System Related Design Responsibility
  • Component and sub assembly Design Responsibility
  • Class A surface activities
  • Engineering and tooling feasibility
  • Homologations of various systems for regulatory requirements
  • DFM & DFA & DFS
  • Design for Tooling Feasibility and manufacturability
  • Validation using CAE
  • DFMEA

 

Detail Design (CAD)

Use of modern CAD tools and methods helps Smart Enovations (India) Pvt Ltd to design the products which result in synergizing their design with existing products and minimize surprises at the proto-type level. Once our concept/proposal is accepted /approved by the customer, we will be helping our customer with complete cycle of design, 3D-modeling, Interference & Packaging , Analysis & proving our design, Detailing ( 2D drawing generation) with complete GD&T of components, sub-assemblies & sub-systems as detailed below.

  • 3D parametric CAD model generation
  • 3D CAD Virtual DMU simulation
  • 3D PMI ( 3D GD&T)
  • CAD template generation
  • Fit and Clash Report generation
  • Detailed Design for Assembly
  • Detailing and GD & T
  • Grain drawing generation
  • Exploded View drawings for reviews
  • SC and CC gauge drawing generation.
  • Design Data to support engineering change actions
  • VPM data and ECN design data storage
  • Prototype Drawing release

Reverse Engineering

Smart Enovations will generate the design from any existing physical part/assembly/sub-system. We will come up with the original design and complete 3D model and a production drawing for the manufacturing of a component in shop

At Smart Enovations, we carry out reverse engineering of various systems and sub systems on different CAD software's as per customer requirement. Extensive exposure to most complex geometry like cylinder head and crank case give us an edge over others. Our team also has good re design capabilities, which gives the proposed design the best possible functional value along with good value for money and generate good production drawings with GD&T

  • Scanning
  • Optical measurement ( Points)
  • Contact probe measurement (points/curves )
  • Laser Scanning ( Cloud of curves)
  • White light scanning (cloud of points)
  • Surface Generation
  • Catia, Pro/E, UG, Solid Edge, Solid Works
  • Re-design and drawing generation
  • Design Change requests
  • Design improvements  
  • Verification with Base Line Design
  • Prototype

 

CAD Migration Services

Evolution of Modern CAD tools in the recent years and their productivity & efficiency have greatly helped recent product development process by integrating all phases of the product development including CAE, CFD and CAM. The total product development life cycle has been drastically cut down from 5 years to 18 months in Auto industry. The effective use of these tools and techniques in industry especially by OEM's made it necessary for product development companies to keep updating and upgrading their legacy data in to modern tools.


Smart Enovations (India) Pvt Ltd has very strong team to support the development using these tools skills in the following areas

  • 2D Drawing Conversion
  • 3D Data Migration
  • 3D Data creation for supplier parts & DMU requirement


2D Drawing Conversion
Manual drawings, paper and blue print of legacy data which need to be migrated to Digital CAD data, through manual redrawing in typical CAD systems like Auto CAD, Mirco Stations, Inventor etc.,

We also take up

2D Manual drawing to 2D Digital CAD and
2D legacy data to 2D Modern CAD tools (Catia, UG NX, Pro-E, Solidedge, Solidworks, AutoCAD, Inventor etc..)
We also do the Drafting Services of preparation of production drawings conforming to customer specified standards. Mark up of drawings with Geometric Dimensioning and Tolerance.

3D Data Migration
Conversion of CAD data either directly or through various formats such as IGES, STEP, DXF, VDAFS, etc., or using various third part translators like Elysium or CMM etc.. developed to meet the same purpose, however the efficiency and effectiveness of these translators are not 100%, often results in regenerations of a Parametric 3D model with history

3D from a Legacy systems to Modern 3D CAD systems
2D legacy data to 3D Modern CAD tools(Catia, UG NX, Pro-E, Solid Edge, Solid Works, AutoCAD, Inventor etc..)  

3D Data creation for supplier parts & DMU requirement
Solid and surface modeling of Supplier Data from different CAD systems. The “digital product” is a realistic computer simulation of a product from the total assembly, through to each individual component. We undertake solid and surface model generation of parts for purposes ranging from precision manufacture to digital mock up.

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